Products & Technologies

ReusePac One piece folder (OPF) reusable boxes are made of virgin or recycled polypropylene (PP) corrugated sheets, with innovative interlock mechanisms.

Made in USA and Patented

  • No welds, No glues, No Velcro,     No buckles, No Accessories
  • Fast one die cut manufacturing
  • Low costs from innovations
  • No work on box bottom, self locking, easy washing and drying
  • Unprecedented one-piece-folder for box of height, light weight.
  • True innovations on boxes
  • Strong and durable
  • Simple assembly, flattening or collapse folding to small sizes
  • Interlocked flap mechanism
  • Snap fit binding
  • Vertical flutes on all sides for stack Loads.
  • C-groove to rod interlock posts for large containers.

Reusable Tote Boxes with No Welds, Glues, Buckles or Any Accessories

Reusable Tote Boxes

Tote Boxes with No Welds, No Glues, No Accessories. Made by One Step Die Cut.

Reusable Tote Boxes

Strong and Durable Tote Box.

Reusable Tote Boxes Folding

Collapse Folded to Thin Small Pack.

Reusable Tote Boxes for Grocery shopping

Shopping Grocery with Light Weight, Low Cost Tote Boxes

Reusable Tote Boxes for Grocery shopping

Check Out with No More Plastic Bags

Reusable tote boxes with interlocked flaps and snap fits

in Home Kitchen

Interlocked Flap and Snap Fit Reusable Boxes

Reusable boxes with interlocked flaps and snap fits
Reusable boxes with interlocked flaps and snap fits
ReusePac corrugated reusable boxes are light weight

ReusePac three breakthrough mechanisms on structures and interlocks are fundamentals for many more innovative packaging, box and derivative products that will come on the way.

Reusable boxes with interlocked flaps and snap fits
Reusable boxes with interlocked flaps and snap fits
ReusePac corrugated reusable boxes can take heavy stack load

Heavy Duty, Light Weight and Stackable Reusable Tote Boxes

ReusePac tote boxes are convenient organizers in car trunks, home and offices.  Same boxes can be used for heavy duty parts, fresh produce and fruits transportations and storage.

Reusable tote boxes vs three collapsed pack

Three Large Tote Boxes vs. Same Tote Boxes in Small Collapse Folded Pack.

Reusable tote boxes with interlocked flap mechanism

Fold Flaps Inside the Box to Insert Tabs into Slots and Interlock.

ReusePac reusable tote boxes

Light Weight, Heavy Duty Stackable Tote Boxes with no welds, glues or Accessories.

Interlocked Flap Reusable Boxes

reusable box flat blank

A die cut reusable box flat sheet with layouts and creases ready for assembly.

Interlocked flap mechanism

Push upright flaps inward to insert tabs into slots and interlock.  For disassembly, also push flaps inward to disengage.

The flaps are interlocked

Pull back interlocked flaps to the sides, lift side panels to lock tightly to flaps. 

One side locked top flap reusable box

One top flap is locked by inserting lock  tabs into slots.

A reusable box and a collapsed box

An standing reusable box and a same size box collapse folded in a thin pack.

Reusable boxes alternative to cardboard boxes

Simply assembled, light weight, strong to hold and take heavy stack loads.

Instructions for Use & Product Brochure 

Nestable Reusable Tote Boxes / USPS Mail Box

Nestable Tote Box Welded Labor Costly

Remember the expensive ultrasonic welded and labor costly tote boxes or USPS mailer boxes?

Nestable Tote Box No Welds

The half price ReusePac nestable tote boxes with No welds, made thru only one die-cut process.

Customized Reusable Boxes

We design for your special needs and supply customized reusable box samples quickly.

ReusePac customized reusable boxes

Vegetable Reusable Box

Reusable Box Pavilions

ReusePac customized boxes

Tuck in Reusable Box

ReusePac reusable box for winery

Winery Reusable Box

Hollow Rod and C Groove Interlocked Posts for Bulk Containers / Homeless Shelters

ReusePac rod and C shaped groove interlock
ReusePac rod and C shaped groove interlock
Hollow rods and C groove interlock post structure
Hollow rods and C groove  interlock post structure

                 The hollow rod and C shaped groove interlock mechanism enhances the structure strength in its entirety.  The interlocked posts at corners stand up against heavy stack loads, significantly reduces the wall thickness, material usage and the weight of entire large containers or shelter homes.

Reusable Fluted PP Sleeve Packs / Bulk Containers / Crates / Homeless Shelters

are based on Rod to C shaped groove interlocked corner posts, strong enough to support heavy stack loads.  Cutting down the wall thickness of corrugated polypropylene sheet from 10 mm to 5 mm, saving great amount of PP materials, ReusePac sleeve packs and large boxes do not need customized pallets, universally sitting on all standard pallets. ReusePac is the cheapest among all types of plastic bulk containers and sleeve packs.

Fold up Opposite Panels First

Lock Rods into C Grooves, Leaving a Half Panel Downward for Loading

Universally Sit on All Pallets, No Need to Use Customized Lids or Pallets.

Opposite C Groove Panels Folded Down and interlocked to the Backside of Bottom

Completely Collapsed.

Adding A Roof, It Becomes A Low Cost Rigid Homeless Shelter / Playhouse.

ReusePac Low Cost Homeless Shelters, in Light Weight Solid Fluted Sheets

          Are you tired of seeing cluttered homeless tents in cities?  Are the inhabitants feeling comfortable behind the thin fabrics with no much sound barrier or temperature insulation?  Based on Rod to C shaped groove interlocked corner posts, ReusePac is launching shelters made of corrugated polypropylene sheets, strong yet in thin walls and material saving, reducing outside noise and weather interference, much cozier than tents.  They look neat and cleaner for cities and the environment, in low costs and affordable for municipalities and charities to supply better shelters to the homeless population.  Please contact us for more details.


Phone: 1 954 445 6498

Fax:      1 954 217 3829



2562 Mayfair Ln.

Ft. Lauderdale, FL 33327

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